Morgan 4/4 Carbon Fibre Hardtop

Back in time, from F1 in 2019 to the Art Deco movement of the 1930’s

Our role

Inspired by the Art Deco movement of the 1930’s and in particular the MG Aero Saloon (below) Morgan owner and enthusiast David Pugh has been working for three years on a hardtop for his 4/4 Morgan.

The 3D Consultancy are working with David to make his dream a reality.

A prototype of the new hardtop is now developed and the team are finalising details before moving to the next stage of the project.  Once the prototype is finalised it will be 3D scanned.  Then onto create the tooling and moulds for producing a limited run of the hardtop in carbon fibre composite pre-preg to F1 standards.  The pre-preg carbon fibre composite will be light weight with high mechanical performance, and the good resin flow will ensure an excellent surface finish.

It is planned to make a limited run of these hardtops supplying Morgan owners looking for all year-round motoring with a “water-tight” top.

If you are interested in knowing more about this project, or in expressing your interest in receiving a quote for supply of a hardtop to fit all model 4/4, Plus 4 and Roadsters (2004 on), or working with us on similar projects, then please do get in touch.


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If you cannot find what you’re looking for please contact us as new materials come onto the market constantly and we are used to finding new materials and process solutions for our customers.